Shell and Tube Heat Exchanger

Shell and Tube Heat Exchanger

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Shell and Tube Heat Exchanger

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Shell and Tube Heat Exchanger Specification

Frequency
50 Hz

Interface Type
Digital sensor interface

Application
Heat Transfer Lab Equipments

Usage
Heat Transfer Lab Equipments

Humidity
Up to 80% RH (non-condensing)

Display Type
Digital (Temperature & Flow Indicators)

Measuring Range
Temperature: 0-150°C, Flow: 0-5 LPM

Product Type
Shell and Tube Heat Exchanger

Max Height
Approx. 1200 mm

Automation Grade
Manual / Semi-Automatic

Features
Corrosion-resistant tubes, Insulated water tanks, Easy sample connections

Mounting Type
Floor mounted, Skid base

Equipment Type
Shell and Tube Heat Exchanger

Response Time
Temperature < 5 sec

Operating Voltage
230V AC

Temperature
Up to 150°C (Working)

Power Supply
230 V AC, 50 Hz, single phase

Accuracy
±1°C for temperature, ±2% for flow

Resolution
0.1°C, 0.1 LPM

Port Size
Inlet/Outlet: 1/2 inch to 2 inch BSP as per model

Test Range
For heat exchange efficiency measurement

Capacity
Water flow: 1 to 2.5 LPM, Hot/Cold fluid tank: 20-50 Litres

Machine Weight
Approx. 120-180 kg (varies with design)

Control Mode
Manual/Automatic (based on configuration)

Number of Tubes
10-30 (depending on model)

Shell Material
Stainless Steel (SS 304/316)

Tube Material
Copper / Stainless Steel

Flow Arrangement
Parallel / Counter Flow

End Connections
Flanged / Threaded

Ambient Operating Temperature
10C to 45C

Insulation
Glasswool / Mineral Wool

Valve Type
Ball/Globe valves for precise control

Service Fluid
Water (Hot & Cold)

Tube Dimensions
OD 12-16 mm, Length 500-1000 mm

Instrumentation
Digital temperature & flow indicators supplied

Painting/Coating
Powder coated skid with anti-corrosive coating

Pump Type
Centrifugal pump (for water circulation)

Safety Features
Over-temperature cutout, Non-return valves

Shell and Tube Heat Exchanger Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
100 Pieces Per Week

Delivery Time
1 Week

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
carton box, export quality also available

Main Export Market(s)
Middle East, Africa, Asia

Main Domestic Market
All India

Certifications
ISO 9001, 14001 ,CE

About Shell and Tube Heat Exchanger

Shell & Tube Heat Exchanger:

Micro Teknik

Description:
Shell and Tube Heat Exchanger are popular in process industries because they occupy less space and offer reasonable temperature drop. The apparatus consists of fabricated shell, inside which tubes with baffles on outer side are fitted. The present set up is a 1-2 heat exchangers, with cold water flows through shell. Valves are provided to control the flow rates of hot and cold water. Flow rates of hot and cold water are measured using Rotameters. A magnetic drive pump is used to circulate the hot water from a re-cycled type water tank, which is fitted with heaters and Digital Temperature Controller.
The main object of the experimental setup is to study the following at various flow rates:

Utilities required:

Water supply 20 lit/min (approx.) and drain.
Electricity Supply : 1 Phase, 220 V AC, 4 kW.
Floor area of 1.5 m x 0.75 m.

Technical Specifications:

System: Water to Water. (12 shell & tube type)
Shell: Material Stainless steel. Insulated with ceramic wool and cladded with aluminum foil. Dia. 220 mm, Length 500 mm (Approx.)
25% cut baffles at 100 mm distance 4 Nos
Tube: OD 16mm approx., Length 500mm (24 Nos.)
Water Flow Measurement: Rotameters (2Nos.) one each for cold & hot fluid
Hot Water Tank: Made of Stainless steel Insulated with ceramic fibre wool
Hot Water Circulation: Magnetic Pump
Heaters: Nichrome wire heater (2 Nos.)
Digital Temp. Controller: 0-199.90C, (For Hot Water Tank)
Digital Temp. Indicator: 0-199.90C, with multi-channel switch

Durable Construction for Longevity

Built with corrosion-resistant stainless steel shells and robust copper or stainless steel tubes, this heat exchanger delivers reliable performance even in demanding laboratory conditions. Anti-corrosive powder coating and insulated water tanks enhance lifespan and durability, making it ideal for repeated educational and experimental use.

Precision Control and Flexibility

Benefit from precise temperature and flow regulation thanks to ball and globe valves, coupled with digital indicators for real-time monitoring. The equipment supports both manual and semi-automatic operation, granting users optimal flexibility when conducting experiments and efficiency tests.

Advanced Safety and Easy Maintenance

Integrated safety features like over-temperature cutouts and non-return valves ensure user protection and equipment longevity. The modular design with easily accessible sample connections simplifies routine maintenance and facilitates quick setup for laboratory classes or research.

FAQs of Shell and Tube Heat Exchanger:

Q: How is the shell and tube heat exchanger utilized in a laboratory setting?

A: The equipment is commonly used in heat transfer laboratories to measure and analyze the efficiency of heat exchange between hot and cold water streams. Its accurate digital indicators and adjustable flow paths allow students and researchers to experiment with various flow arrangements and study heat transfer principles in real time.

Q: What materials are used in the construction, and why are they important?

A: The shell is made from stainless steel (SS 304/316) and tubes from either copper or stainless steel. These materials offer excellent corrosion resistance and thermal conductivity, ensuring reliable performance, long life, and minimal contamination during experiments.

Q: When is maintenance required for the heat exchanger, and what does it involve?

A: Routine maintenance is recommended after each extensive lab session or at least monthly. Maintenance involves checking for leaks, ensuring insulation is intact, cleaning the tubes, and verifying the operation of digital sensors and safety features to maintain optimal performance.

Q: Where should the heat exchanger be installed within a laboratory?

A: For safety and operational efficiency, the unit should be floor-mounted on its skid base in a well-ventilated area, away from direct sunlight and excessive humidity. Proximity to power sources and water supply simplifies installation and use.

Q: What is the process for measuring heat exchange efficiency with this device?

A: To measure efficiency, set up the desired flow arrangement (parallel or counter flow), adjust flow rates using the provided valves, and initiate circulation with the centrifugal pump. The digital indicators will provide precise readings of temperature and flow, from which efficiency calculations can be performed using standard heat transfer formulas.

Q: How does automation benefit users of the heat exchanger?

A: Semi-automatic or automatic control modes simplify experimentation by maintaining stable operating conditions, reducing human error, and allowing users to focus on data analysis rather than manual operation. This enhances learning outcomes and experiment accuracy.

Q: What are the main benefits of using this heat exchanger model for laboratory education?

A: Key benefits include robust construction, accurate digital monitoring, flexible flow and control options, and advanced safety features. These collectively support a comprehensive, safe, and interactive learning experience for students and researchers studying heat transfer.

Shell and Tube Heat Exchanger

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