Process Control Trainer

Process Control Trainer

Process Control Trainer

Process Control Trainer

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Process Control Trainer

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MOQ : 1 Piece

Process Control Trainer Specification

Automation Grade
Semi-Automatic / Automatic

Measurement Range
Flow: 0.5-10 LPM, Pressure: 0-2 bar, Level: 0-400 mm

Accuracy
±1% of Full Scale

Frequency
50/60 Hz

Application
Electronic Testing and Measuring Equipments

Model No
PCT-2024

Core Components
PID/On-Off Controller, Sensor, Control Valve, Pumps, Reservoirs, Flowmeters

Usage
Electronic Testing and Measuring Equipments

Power Source
Electric

Temperature Range
Ambient to 100°C

Voltage
220-240 V AC

Feature
Modular, Transparent Process Tanks, User-Friendly Interface

Capacity
Single/Multiple Process Loops

Product Type
Process Control Trainer

Equipment Materials
Mild Steel Powder Coated, Polycarbonate, SS304

Type
Educational Laboratory Equipment

Display Type
Digital / Analog

Dimension (L*W*H)
Approx. 600 x 450 x 350 mm

Weight
Approx. 20-30 kg

Operating Environment
Laboratory, Indoor Use Only

Flow Control
Variable Speeds, Manual/Auto Selection

Controller Types
PID, ON-OFF, Proportional, Two-position

Communication Interface
USB/PC Connectivity Option

Training Manual
Comprehensive Experiment Guide Included

Data Acquisition
Built-in, Real-time Graph Plotting

Safety Features
Overload Protection, Short-circuit Protection

Display
Multi-parameter LCD/LED Indicators

Sensors
RTD PT-100, Pressure Transducer, Ultrasonic Level Sensor

Reservoir Tank Capacity
10 Liters

Process Control Trainer Trade Information

Minimum Order Quantity
1 Piece

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Packaging Details
carton box, export quality also available

Main Domestic Market
All India

Certifications
ISO 9001, 14001 ,CE

About Process Control Trainer

Process Control Trainer

This trainer is highly flexible and modular system for studying of various control loops in industrial processes viz. Feedback, Ratio, Cascade, Split Range Control.
It elaborates study of Controlling Different Process Parameters viz. Flow, Level, Pressure & temperature.
It has been designed to include these processes in a single structure. The system infact includes transducers, actuators, PID & computerized control with SCADA Application Software (Optional).
Feedback Flow control.
Feedback Level control.
Feedback Pressure control.
Feedback Temperature control.
Cascade control (Level+Flow, Pressure+Flow)
Ratio control (Flow+Flow).
Split Range control.

Versatile Controller Types for Comprehensive Learning

Experience hands-on process control using PID, ON-OFF, Proportional, and two-position controllers. These enable users to analyze varied control strategies for flow, pressure, and level, fostering a deeper understanding of industrial automation techniques for educational and professional growth.

Advanced Sensors for Accurate Measurement

Equipped with RTD PT-100 for precise temperature measurement, pressure transducers, and ultrasonic level sensors, the trainer ensures reliable data across different process loops. The modular layout permits easy sensor troubleshooting and comparison, strengthening experimental learning outcomes.

Real-time Data Acquisition and Visualization

The trainer features built-in data acquisition and real-time graph plotting on a user-friendly digital or analog display. Users can observe process dynamics instantly, facilitating detailed analysis and faster comprehension of concepts like set-point, error, and system response.

FAQs of Process Control Trainer:

Q: How does the Process Control Trainer help students understand different controller types?

A: The Process Control Trainer incorporates multiple controller typesPID, ON-OFF, Proportional, and two-positionallowing students to set up experiments, compare behaviors, and analyze performance results across varied industrial control scenarios.

Q: What sensors are included in the trainer and how are they used during experiments?

A: It comes with RTD PT-100 for temperature, pressure transducers for pressure, and ultrasonic level sensors for liquid level detection. These sensors provide real-time signals that the trainers control modules use to regulate and maintain desired process conditions.

Q: When is the best time to use this Process Control Trainer?

A: The trainer is designed for laboratory use during scheduled practical sessions in educational settings, professional skill workshops, or research-based studies on process automation. It is suitable for both single-loop and multi-loop experiments.

Q: Where can the Process Control Trainer be installed and operated?

A: Installation and operation should be done in an indoor laboratory environment with access to an electric power source (220-240V AC), ensuring safety and optimal performance. The compact footprint makes it easy to place on standard lab benches.

Q: What is the process of connecting the trainer to a PC for data acquisition?

A: Users can connect the trainer via USB interface to a compatible PC. Setup is streamlined for seamless data acquisition and export, enabling real-time graph plotting, data storage, and further analysis using provided software tools.

Q: Can the equipment be switched between manual and automatic modes, and how does this benefit users?

A: Yes, it supports manual/auto selection for process control. This feature lets users simulate real-world scenarios, evaluate system response, and enhance problem-solving by transitioning between user input and automated feedback control.

Q: What safety features are built into the Process Control Trainer?

A: The trainer integrates overload and short-circuit protection, safeguarding users and instrumentation during operation. These features ensure reliable function and minimize risks, particularly important for educational use by students and trainees.

Process Control Trainer

Process Control Trainer

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